Thursday, 13 February 2014

Single-step rust remover and conversion















Problem statement 1: Corrosion is a major problem in many industries which is one of the most serious ageing mechanisms impacting the equipment and assets of refineries and plants. Corrosion can be concentrated locally to form a pit or crack, or it can extend across a wide area more or less uniformly corroding the surface. Due to its diffusion-controlled process, corrosion occurs only on exposed surfaces. Uncontrolled corrosion can cause leaks and component failures, which will affect in both the performance and reliability of important equipment. In extreme cases, corrosion can lead to unexpected failures that can be costly in terms of repairing costs, environmental damage and potential harm to humans.
Problem statement 2: Industries need to spend more on anti-corrode materials (act as control to prevent and slow down the rusting process) or rust converter chemical (act by convert the rust layer to a passive layer and stop the rusting process) to overcome this problem. However, current anti-corrode materials is costly and harmful due to its toxicity. This is due to current commercial rust converters are made from synthetic chemicals.
Problem statement 3: Agricultural activities such as palm oil generate a substantial amount of lignocellulosic wastes. This will create pollution problems (related to the disposal of agriculture waste) in the palm oil refineries as these wastes need long time to be degraded.
Solution: LignoRust: An Ecofriendly Rust Converter:
1)      Low-cost - The basic substance used in the production of LignoRust is lignin that is extracted from lignocellulosic waste which exhibits good compatibility with commercial rust converter available in the market.
2)      Local Raw Material - originated from a smart recycling of agricultural waste.
3)      Less toxic - safe for human consumer/operator/end user
4)      Environmentally friendly – The development of lignocellulosic industry is predicted to be an economy booster for small scale farmers. As the 2nd main exporter of palm oil in the world, utilization of oil palm biomass for the production of environmental-friendly biomaterials has become an attractive approach instead of creating pollution problems.







 Corrosion before treatment
 Corrosion after treatment

Ready to market product